Production & Cost control

Driving Efficiency and Value through Lean Manufacturing

At Mechmak CNC India Pvt Ltd, we are dedicated to implementing lean manufacturing techniques to optimize efficiency, reduce waste, and drive cost-effective solutions for our clients. Our commitment to cost control is ingrained in our processes, enabling us to deliver exceptional value while maintaining the highest standards of quality.

1

Lean Manufacturing Techniques

We embrace lean manufacturing principles, focusing on continuous improvement and waste reduction. By identifying and eliminating non-value-added activities, we streamline our processes, enhance productivity, and minimize costs.

2

Set-Up and Waste Reduction Kaizens

Through ongoing set-up and waste reduction kaizens, we proactively identify opportunities to enhance operational efficiency, reduce downtime, and eliminate waste, leading to significant cost savings for our clients.

3

Video
Analysis

We leverage video analysis techniques to closely examine our manufacturing processes, identifying areas of improvement and implementing targeted measures to enhance efficiency, reduce costs, and optimize resource utilization.

4

Value Stream Mapping

Value stream mapping allows us to visualize and analyze the flow of materials, information, and activities throughout our manufacturing processes. By identifying inefficiencies, we can drive cost savings.

5

Pareto Analysis

Through Pareto analysis, we prioritize our efforts by focusing on the vital few factors that contribute most significantly to costs. This enables us to allocate resources effectively and address the root causes of cost drivers.

6

5S Housekeeping

Our adherence to the 5S methodology ensures an efficient work environment. This not only improves productivity but also reduces costs associated with searching for tools, materials, and equipment

7

State-of-the-Art Equipment

We invest in state-of-the-art equipment and technology, enabling us to deliver precision manufacturing and maintain high levels of efficiency. This advanced equipment helps us optimize production processes, minimize waste, and control costs.

8

Preventative Maintenance

We prioritize preventative maintenance to keep our equipment operating at peak performance levels. By proactively addressing potential issues, we minimize downtime, extend equipment lifespan, and reduce costly repairs.

9

Machine Maintenance Tracking

We maintain meticulous records of machine maintenance, tracking and scheduling routine maintenance tasks. This proactive approach ensures that our equipment operates efficiently, minimizing unexpected breakdowns and associated costs.

At Mechmak CNC India Pvt Ltd, cost control is an integral part of our commitment to delivering value to our clients. By implementing lean manufacturing techniques, leveraging advanced equipment, and prioritizing preventative maintenance, we drive efficiency, reduce waste, and optimize costs throughout our operations.

Integrated Manufacturing System

At Mechmak CNC India Pvt Ltd, we are proud to present our state-of-the-art Integrated Manufacturing System, a cutting-edge ERP solution that ensures comprehensive control over every stage of the manufacturing process, from RFQ (Request for Quotation) to Parts Delivery. Our customized system empowers us to efficiently manage operations, optimize resources, and deliver exceptional results to our esteemed clients

Key Features of Our Integrated Manufacturing System

1

 Customer-Driven Shipping Schedules

Tailored shipping schedules to meet your specific requirements, ensuring timely delivery and unmatched customer satisfaction

2

Production
Scheduling

Efficiently plan and manage production activities, minimizing lead times and maximizing production efficiency

3

 Materials
Management

Streamlined inventory control and procurement to ensure the availability of the right materials at the right time

4

Inventory
Control

Real-time visibility of inventory levels, optimizing management to reduce waste and maintain cost-effectiveness

5

 Lean Accounting at Shop Floor Level

Implementing lean accounting principles to identify and eliminate non-value-added costs and enhancing cost visibility

6

Job
Costing

Accurate tracking and allocation of costs associated with specific manufacturing jobs, providing insights into project profitability

7

 Manufacturing Progress Control

Comprehensive control over manufacturing progress, allowing real-time monitoring of production orders and work in progress

8

 Machine Hour Rate Tracking

Precise measurement and allocation of machine-related expenses, aiding in cost analysis and pricing decisions

Our Integrated Manufacturing System guarantees a seamless and efficient manufacturing process, delivering high-quality products with precision and reliability. Partner with Mechmak and experience the advantages of our advanced technology and meticulous approach, ensuring optimal results for your unique manufacturing needs.